Pharma Industry Interview Question & Answer Part 12 (Validation)

Data Integrity App

 
Question 01:  

Should the scope and extent of validation be based on risk?

Best Answer: Yes, the scope and extent of validation should be based on risk according to the manufacturer's quality risk management procedures. Qualification and validation work is required to control the critical aspects of the particular operation and a common sense approach should be applied.

 

Question 02: 

Is performance qualification (PQ) required to be carried out for each item of critical process equipment, if process validation is performed on the same equipment?

Best Answer: PQ is required to be preceded by IQ and OQ.

For significant changes to equipment (eg. for new or modified items of equipment), the PQ is separate from and precedes process validation.

For minor changes not impacting on already qualified equipment (eg. to processing parameters only), process validation could be integrated in PQ and a repeated IQ and OQ may not be necessary.

 

Question 03:  

What is the definition of “relevant systems”?

Best Answer: Relevant / Substantial systems are systems used in order to implement or assist GMP requirements. These systems can be identified within the context of a risk analysis.


Question 04:  

04 Is there a definition for “critical”?

Best Answer: No, but Annex 11, chapter 1 gives an indication. Critical systems are systems that directly or indirectly influence patient safety, product quality and data integrity.

 

Question 05:  

Are there any specific considerations for the validation of spreadsheets?

Best Answer: Validation according to paragraph 4 of annex 11 is required at least for spreadsheets that contain custom code (e.g. Visual Basic for applications).

Formulas or other types of algorithm should be verified for correctness.

 

Question 06: 

Are user requirements needed as part of the retrospective validation of legacy systems?

Best Answer: The way to check whether a computerised system is fit for its intended purpose is to define user requirements and perform a gap analysis to determine the validation effort for retrospective validation. These user requirements should be verified.

 

Question 07: 

When do I have to revalidate computerised systems?

Best Answer: Computerised systems should be reviewed periodically to confirm that they remain in a validated state. Periodic evaluation should include, where applicable, the current range of functionality, deviation records, change records, upgrade history, performance, reliability and security.

The time period for revaluation and revalidation should be based on the criticality of the system.

 

Question 08:  

What are the relevant validation efforts for small devices?

Best Answer: Small devices are usually off-the-shelf pieces of equipment that is widely used. In these cases, the development life-cycle is mainly controlled by the vendor.

The pharmaceutical customer should therefore reasonably assess the vendor’s capability of developing software according to common standards of quality.

A vendor assessment needs to be performed and the application needs to be verified against the requirements for the intended use. From the perspective of the regulated industry, the implementation of such a device is driven by an implementation life-cycle.

At minimum the following items need to be addressed:

· requirement definition for the intended use including process limitations. This should also include a statement indicating whether data are stored or transferred to another system. As per the definition of a small device, data are not stored permanently but temporarily and are not to be modified by a user.

Therefore, limited user access handling is acceptable. It needs to be ensured that parameter data influencing the device's behaviour may not be altered without suitable permission;

· risk assessment, taking into consideration the intended use and the risk to patients for associated with the process supported by the small device;

· vendor assessment;

· list of available documentation from the vendor, especially those describing the methodology used and the calculation algorithm, if applicable. A vendor certificate or equivalent detailing the testing performed by the vendor may also be included;

· calibration certificate, if applicable;

· validation plan according to the risk-assessment results;

· verification testing proving that the device fulfills the requirements for the intended use. It may be equivalent to a PQ-phase.

Small manufacturing devices are sometimes only equipped with microprocessors and firmware and are not capable of high-level administration functions. Moreover, data is often transient in nature in these devices. Due to the latter there is no risk of inadvertently modifying data. An audit trail is therefore not necessary and user access may be limited to those functions of parameter control.

 

 Question 09: 

What levels of control are expected when using automated test tools?

Best Answer: The level of control results from the criticality of the systems tested and the type of test tools used. A complete validation is not generally expected.

 

 Question 10: 

To what extent must the erroneous entering of data be checked during validation?

Best Answer: It depends on the criticality of the entry. If the entry of critical data is to be checked not by a second operator but by a validated electronic means, it should be checked during validation whether erroneous entries really are detected

 

“Trust but Verify “ Ronald Re

 

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